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Expertise in plastics
High-precision plastics and composite technology
    • Expertise in plastics
    • Our manufacturing expertise
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  • Injection molding
    • Plastic injection molding: 1K, 2K
    • Plastic-metal hybrid technology
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Plastic injection molded parts are indispensable in many industries. In the automotive industry, they ensure precise and durable components, while in medical technology they meet the highest hygiene and quality standards. Injection molded parts also offer flexible and tailor-made solutions in areas such as e-bikes, furniture and connection technology.

With processes such as 1K and 2K injection molding as well as hybrid and insert parts, complex requirements can be implemented efficiently.

Automotive

Injection molding technology is of central importance in the automotive sector. It enables the production of high-precision and functional plastic parts that are indispensable in modern vehicles. From dashboards and bumpers to the smallest components in the engine compartment - plastic injection molded parts can be found in almost all areas of a vehicle. The advantages of this technology are obvious: lightweight construction, cost savings and design freedom.

Car manufacturers rely on injection-molded parts to reduce weight while ensuring the structural integrity of vehicles. Weight reduction is playing an increasingly important role, particularly in view of the growing demand for electric vehicles. Injection molding technologies offer innovative solutions to meet the industry's requirements in terms of durability, safety and functionality.

Thanks to modern injection moulding processes, complex geometries and tailor-made solutions for specific requirements can be realized. The use of hybrid components, which combine plastic and metal, also allows additional functions to be integrated and performance to be improved.

Injection molding therefore remains an indispensable process in the automotive industry, increasing production efficiency and ensuring the quality and functionality of the end products.

Medical technology

Injection molding is an indispensable process in medical technology for manufacturing high-precision and complex components. From surgical instruments to implants and diagnostic devices - plastic injection molding enables the production of components that meet the strict requirements of the industry. By using the latest technologies, even the smallest tolerances can be adhered to, which is particularly important in sensitive areas such as medical technology.

Medical products must meet the highest hygienic and quality standards. Injection molding offers the advantage of being able to use both sterile and biocompatible materials. This ensures that the products are suitable for direct contact with the human body. In addition, injection molding enables cost-efficient series production without compromising on quality. Thanks to the versatility of the process, components with different properties, such as flexibility or strength, can be produced.

Overall, injection molding is a key factor in medical technology, enabling innovative solutions for the healthcare industry. Through continuous further development and the use of advanced materials, the process remains future-proof and makes a significant contribution to making medical products safer and more efficient.

E-bike

Hybrid plastic parts are a key component of modern e-bikes. They combine the advantages of plastic and metal to create high-performance, lightweight and durable components. In the e-bike sector, hybrid parts reduce weight without compromising on stability or functionality. They are used in particular for frame parts, pedals and motor mounts, where both the strength of metal and the flexibility of plastic are required.

Another advantage of this technology is the ability to form complex geometries that would be difficult to achieve with purely metallic components. The combination of both materials results in parts that meet the stringent requirements of e-bikes in terms of performance and durability. Hybrid plastic parts play a central role in the further development of e-bike technology, particularly in view of the growing demands on range and speed.

Furniture

Plastic parts are playing an increasingly important role in the furniture industry. They offer a wide range of design options and at the same time meet high requirements in terms of stability and durability. Plastic is particularly advantageous because it is light, robust and flexible. Whether for furniture glides, handles, hinges or decorative elements - plastic parts have become an integral part of modern furniture production.

They help to optimize the design and increase functionality at the same time. Plastic is also cheaper than many other materials and can be produced efficiently in large quantities, making it ideal for mass production. Thanks to innovative technologies, plastic parts can now be produced in almost any desired color, texture and shape, which places virtually no limits on creativity in furniture design.

Connection technology

Hybrid plastic injection molding can be used to produce complex components that offer both the strength of metal and the lightness and corrosion resistance of plastics. This technology enables the integration of different plastics, such as thermoplastic and thermoset materials, to create customized solutions for specific applications.

An outstanding feature of hybrid plastic injection molding is the ability to reduce or even eliminate mechanical joints. This not only reduces the assembly effort, but also improves the overall quality of the end product. The seamless joining of the materials creates a more homogeneous component that optimally meets the requirements for stability and functionality.

The possible applications are diverse: from the automotive industry to the electrical and household appliance sector to medical technology - hybrid plastic parts are in demand everywhere. Companies involved in joining technology benefit from the flexible design options and efficiency of this technology.

Other sectors

Precision plastic parts are used in a variety of industries that go beyond the traditional industrial sectors. In the electronics, automotive or consumer goods industries, for example, they are used in small components such as switches, housings or sensor components. Thanks to their high precision and versatility, plastic parts are also suitable for the manufacture of toys, sports equipment or household appliances. Their low weight, the possibility of mass production and freedom of design make them the ideal solution for innovative products. They also offer advantages such as corrosion resistance and electrical insulation, which makes them attractive in specialized applications such as aerospace and defense. Plastic parts enable customized solutions for a wide range of requirements.
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GEAR MOTION GmbH
Adolffstr. 57 89584 Ehingen Germany
+49 (0)73 91 - 583-0
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GEAR MOTION GmbH
Adolffstr. 57 89584 Ehingen Germany
+49 (0)73 91 - 583-0