Injection molding
We are your specialist for the production of high-quality plastic injection-molded components. Using state-of-the-art processes, we produce 1K and 2K injection molding solutions as well as innovative hybrid parts in which metal shafts are precisely overmolded with plastic. This combination of plastic and metal enables the production of components that are both lightweight and robust and are characterized by high functionality.
Whether you need simple or complex geometries, we develop customized solutions that are perfectly tailored to your requirements. Our many years of experience and our high quality standards ensure that we manufacture both small and large series with consistent precision and efficiency. We always ensure cost-effective production and work closely with our customers to find the best solution for each project.
You can rely on our expertise in plastic injection molding - for components that meet the highest standards of precision and resilience.
Whether you need simple or complex geometries, we develop customized solutions that are perfectly tailored to your requirements. Our many years of experience and our high quality standards ensure that we manufacture both small and large series with consistent precision and efficiency. We always ensure cost-effective production and work closely with our customers to find the best solution for each project.
You can rely on our expertise in plastic injection molding - for components that meet the highest standards of precision and resilience.
Inquiry about injection molding
Plastic injection molding: 1K, 2K
Plastic injection molding, both in 1K and 2K technology, offers a wide range of possibilities for the production of precise and functional plastic parts. These processes are widely used in numerous branches of industry and offer specific advantages depending on the application requirements.
These technologies make it possible to meet the increasing demands for design, functionality and cost savings in plastics production.
- High precision and quality: The 1K injection molding process is used to produce one-piece plastic parts with high dimensional accuracy and surface quality. The 2K injection molding process enables the production of parts consisting of two different materials or colors without the need for additional assembly. This results in higher quality and precision for more complex components.
- Flexibility and design freedom: While the 1K injection molding process is mainly used for the production of one-piece components, 2K injection molding offers the possibility of combining parts with different material properties in one production step. This is particularly useful when different degrees of hardness, colors or functional layers are required. For example, hard and soft plastics can be combined in one component.
- Efficiency and speed: Both processes offer high production efficiency. The automated manufacturing process makes it possible to produce large quantities in a short time, which is particularly advantageous for series production. The 2K injection molding process also reduces production time, as several materials are processed in a single cycle.
- Cost savings through integration: A major advantage of 2K injection molding is the reduction in assembly costs. As two materials are processed in one step, there is no need to produce separate components and assemble them later. This can significantly reduce both production and logistics costs.
These technologies make it possible to meet the increasing demands for design, functionality and cost savings in plastics production.
We manufacture high-precision plastic-metal hybrid technology using injection molding and offer tailor-made solutions for demanding applications. By combining the outstanding properties of plastics and metals, we create components that are both light and stable and guarantee optimum functionality. This technology opens up numerous application possibilities in various sectors, from the automotive industry to electronics.
Our services in the field of plastic-metal hybrid technology include
Thanks to our many years of experience in the field of injection molding and hybrid technology, we can react flexibly to your requirements and offer you innovative solutions that make your products even more efficient.
Our services in the field of plastic-metal hybrid technology include
- Customized development and manufacturing: We produce hybrid components to your exact specifications and technical requirements. Our experienced team supports you from product development to series production.
- Highest precision and quality: Thanks to state-of-the-art injection molding technologies and strict quality controls, we guarantee consistently high production quality. Complex geometries and sophisticated connections are no problem for us.
- Versatile material combinations: Our hybrid technology makes it possible to combine the advantages of plastics, such as lightweight construction, flexibility and insulating properties, with the strengths of metals, such as stability and conductivity. This results in components whose properties are tailored to specific areas of application.
Thanks to our many years of experience in the field of injection molding and hybrid technology, we can react flexibly to your requirements and offer you innovative solutions that make your products even more efficient.
Glass-plastic hybrid
Innovative components through precise overmolding of glass-plastic hybrids
In the field of glass-plastic hybrids, the precise overmoulding of coated glass opens up a wide range of innovative possibilities for the production of high-quality components. This technology combines the best properties of glass and plastic to produce components that are both functional and aesthetically pleasing. Here are some of the key benefits and applications of this advanced method:
In summary, glass-plastic hybrids represent an innovative and forward-looking solution for a wide range of industries through the precise overmolding of coated glass. This technology not only enables the production of robust and lightweight components, but also offers the flexibility and functionality that modern applications require.
- Optimal combination of strength and lightness: the fusion of glass and plastic creates components that have high strength and stability, yet are significantly lighter than pure glass or metal components. This property is particularly in demand in the automotive and electronics industries, where robust but lightweight materials contribute to better energy efficiency and manageability.
- Flexible design options and precision: Overmolding glass makes it possible to create complex and individual shapes that would be difficult or impossible to implement with other materials. Plastic can be precisely molded and injected around the glass, creating customized solutions. This technology opens up a wide range of design possibilities for designers and engineers, for example for visually appealing and functional components in consumer goods or medical technology.
- Enhanced functionality through coated glass: Glass can be provided with special coatings prior to overmolding that offer additional properties such as scratch resistance, UV protection, thermal insulation or electrical insulation. These enhanced features significantly improve the performance of the end product and make glass-plastic hybrids ideal for demanding applications in electronics, automotive or architecture.
In summary, glass-plastic hybrids represent an innovative and forward-looking solution for a wide range of industries through the precise overmolding of coated glass. This technology not only enables the production of robust and lightweight components, but also offers the flexibility and functionality that modern applications require.
Housing with insert components
Technical plastic housing with integrated conductor tracks
Enclosures with insert components play a central role in modern electronics production. These special housings, which are made of robust plastic, not only offer protection for sensitive electronics, but also integrate conductor tracks, which brings numerous advantages in production and application. Here are some key features and benefits:
By combining high-quality plastic and integrated electronics, we create enclosures that are not only functional, but also durable and versatile.
- Precision and versatility: plastic housings with integrated conductor tracks make it possible to connect electronic components in a space-saving and efficient manner. Thanks to the precise manufacturing technology, the conductor tracks can be incorporated directly into the housing, eliminating the need for additional components or cable connections. This increases reliability and reduces potential sources of error in the electronics.
- Customization options: Our enclosures can be manufactured according to customer specifications. This includes the integration of various insert components such as plug connections, sensors or switches. Adaptability to specific requirements means that customized solutions can be developed for any application, be it for the automotive industry, medical technology or industrial applications.
- Lightweight, robust and resistant: plastic housings offer an ideal combination of low weight and high stability. They are resistant to chemical influences, moisture and temperature fluctuations, which makes them particularly suitable for use in demanding environments. They are also resistant to mechanical stress, reliably protecting the sensitive electronics.
- Cost efficiency and optimized production: The integration of the conductor tracks directly into the housing eliminates the need for separate PCBs or cable connections. This leads to a considerable reduction in production costs and times. The entire manufacturing process is made more efficient, which reduces both material costs and assembly time. Enclosures with insert components therefore offer an economical solution for complex technical requirements.
By combining high-quality plastic and integrated electronics, we create enclosures that are not only functional, but also durable and versatile.
Drive elements / metal-plastic hybrid
Efficient production of gears and shafts using metal-plastic hybrid technology
Our injection molding production of drive elements, especially gears and shafts, from metal-plastic hybrid materials is a pioneering technology that combines the advantages of both plastics and metals. This technology offers numerous advantages for the production of high-precision and high-performance components.
This technology has proven itself in numerous sectors, from the automotive and aerospace industries to mechanical and electrical engineering. Particularly in applications where both precision and lightweight construction are required, metal-plastic hybrid gears and shafts offer significant advantages over purely metallic or purely plastic-based solutions.
- Optimum properties of gears and shafts: Metal-plastic hybrid gears and shafts combine the strength and durability of metals with the flexibility and lightness of plastics. As a result, the components are particularly resistant to wear and can withstand high loads. At the same time, the plastic content makes it possible to reduce the overall weight, which is particularly advantageous in the automotive industry and for industrial machinery.
- Weight reduction without compromising stability: A significant advantage of this hybrid technology is the considerable weight reduction without compromising stability. Plastic components in gears and shafts reduce the weight of the components, resulting in more efficient power transmission and less energy consumption in applications such as electric motors and gearboxes.
- Cost efficiency and flexibility: The injection molding production of metal-plastic hybrids offers an economically attractive solution. The precise and automated manufacturing technology enables the production of complex geometries in a single process step, reducing production times and costs. At the same time, gears and shafts can be tailored to the specific requirements of the application by selecting different plastic and metal combinations, whether in terms of temperature resistance, abrasion resistance or mechanical load.
This technology has proven itself in numerous sectors, from the automotive and aerospace industries to mechanical and electrical engineering. Particularly in applications where both precision and lightweight construction are required, metal-plastic hybrid gears and shafts offer significant advantages over purely metallic or purely plastic-based solutions.
Assemblies
Innovative assembly production using plastic injection molding and metal-plastic hybrid technology
We are your competent partner for the production of assemblies in the field of plastic injection molding as well as in the combination of metal-plastic hybrid connections. Our focus is on the development and production of assemblies that require maximum precision and reliability.
Thanks to our many years of experience and state-of-the-art technology, we offer customized solutions for individual requirements in various industries.
With our expertise in plastic injection molding and metal-plastic hybrid technology, we offer innovative and customized solutions that are tailored to the specific requirements of our customers.
Thanks to our many years of experience and state-of-the-art technology, we offer customized solutions for individual requirements in various industries.
- High-precision manufacturing: With advanced injection molding technology and strict quality controls, we guarantee the production of assemblies that meet even the most demanding customer specifications. This ensures durable products with exact fits.
- Metal-plastic hybrid technology: We combine the advantages of metal and plastic to develop assemblies that are both robust and lightweight. These hybrid solutions are ideal for applications that require high strength while reducing weight.
- Customization: We offer flexible manufacturing processes that allow us to produce both small and large series according to our customers' exact specifications. From concept development to prototyping and series production, we support our customers at every stage.
- Efficient production processes: By using the latest technologies and highly automated processes, we guarantee short throughput times and cost-effective production. This enables us to offer fast and cost-effective solutions, even for complex assemblies.
With our expertise in plastic injection molding and metal-plastic hybrid technology, we offer innovative and customized solutions that are tailored to the specific requirements of our customers.
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Injection molding
